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I had a tip like this once. I ended up getting an old flat blade screwdriver and running the sharpish edge of it up and down the tip to remove the baked on crud, until I could see the dull shine of the plating all around. I then tinned the tip using flux bearing (electronics) solder and repeated until all the dry bits on the tip had gone and the tip was fully tinned. It seems to have been okay since then (quite a number of years).

I wouldn't want to do the above too often and it's probably not the recommended way, but I seem to have gotten away with it by not being too rough with the screwdriver. Potentially worth a try if the tip is a write off otherwise.

Once it is tinned, clean and tin the tip before turning off after every use (but you probably already know that).






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