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Libre Silicon – Free semiconductors for everyone (libresilicon.com)
241 points by pabs3 11 months ago | hide | past | favorite | 52 comments



It looks neat, but the process node is 1 um with 3 metal layers.

The open Skywater PDK is 130 nm : https://github.com/google/skywater-pdk (though I don't know how reliable the PDK is?)


For certain niche applications… this is actually a very good thing.

Case in point. Radiation hardness, the ability of a chip to resist the long term effects of radiation damage is highly related to the cross sectional area of the wires. The shiny efficient circuits we make now with their tiny single digit nanometer surface features… are getting to the point where we’re only working with something a few dozen atoms wide. Which means that when high enough energy radiation slams into that part of a circuit, even if all it does is knock a single atom out place or change its atomic structure by neutron or proton capture or splitting it into two or more new atoms… regardless of the result your damaging an appreciable portion of the circuit and It won’t be able to take much before the cumulative effects of exposure to all the radiation degrades the integrated circuit traces and causes eventual failure. A lot of space grade hardware gets around this with having secondary backup hardware or using FPGAs so damaged silicon can be routed around over time. But this gets expensive to use for everything

Having a way to build basic components like power management watchdogs and other critical circuitry that doesn’t require a lot of “smarts” but does need to be reliable… definitely could benefit from this sort of technology.


So in effect our complex technology systems will start to exhibit a digital form of "cancer" from excessive radiation exposure? Perhaps not as in something that replicates or spreads but the effects may not be outright failure but very strange errors that are unpredictable and can have huge knock on effects.


You simply can't use digital components in high radiation environments. In borderline cases you can implement fault tolerance. This is a big topic and simple explanations with analogies does nothing besides give an inaccurate picture. The type of radiation (the particle), the speed/energy of each particle, the rate of particles passing through your surface area over time, process node size, process topology, and the details of the circuits themselves all play important roles. In many scenarios where you expect errant bit flips but minimal long term damage. Errant bit flips often put circuits in a state that has no typical entry or exit, so the device latches up and needs a power cycle.


You’ve got a solid point about how I was oversimplifying, but it’s not an “inaccurate picture” it’s just not providing as much detail as is needed to accurately predict real world effects… which unless you’re actually working with radiation environments that where the radiation flux is high enough to have noticeable impact before the hardware becomes obsolete or otherwise gets replaced, it’s not a bad analogy.

I’ve had to talk to plenty of people with various levels of understanding of this, including smart hardware and FPGA types, a few radiation physics people as well, it’s not a well established “discipline” outside of some extremely small teams of engineers responsible for the sort of small batch hardened mil-spec chip fabrication runs that doesn’t really get a lot of public documentation, because while not classified, it’s extremely commercially sensitive since and the things the chips go in are usually classified to some level so there’s not a lot to work with other than some stuff that comes out of detector physics at CERN and a trickle of research papers that have come out over the years from NASA, some old DITC papers, the odd helpfully detailed SBIR grant, and some bits here and there in the occasional physics or semiconductor engineering research papers where someone gets into interesting theoretical modelling or analysis of flown hardware or something like that… it’s a niche within a niche within a niche … and the reason I know anything at all beyond being a space nerd for most of my life that was also a computer geek… is that I decided to create a startup doing space robotics, and it should be no surprise that modern robots worth the cost of putting them in space need a respectable amount of integrated circuits and all sorts of other electronics.

I think your making it seem more complicated than it really is beyond the niche nature of knowledge on the topic. It’s the typical aerospace trade triangle: sophistication vs size and weight vs cost. Except in “miniature” and having implications on software design and development. You can shield the hell out of small sensitive components but that’s going to take up size and add mass, you can get military spec parts that take up barely more room than the normal ones do but that’s going to cost a lot, you can go old school and use simpler circuit designs or larger components but this may save some money on components but increasing the size or weight which will increase the cost to get it into space…


Radiation environments in space ar different than the ones CERN and ITER are dealing with. The constraints and trades are also different (putting stuff in another room is often an option). ITER has a fair number of papers out on the subject with some more on the way.

https://www.gov.uk/government/news/jet-experiments-to-test-e...


While it’s similar to the kinds of biological damage that radiation can cause, because the radiation induced damage in DNA does work similarly, the energy from a radiation “hit” breaks bonds in the DNA molecule and causes knock on effects just like in the silicon crystal structures and metalic wires…

The better biological analogy for the slow degradation of the integrated circuits due to radiation exposure would probably be heavy metal poisoning because the damage doesn’t typically spread or multiply like DNA damage and/or cancer does. Heavy metal poisoning “accumulates” it’s a slow buildup of something not meant to be there, which causes increasing problems with biological systems, until something is s disrupted by the heavy metal concentration giving a progression of symptoms until enough has built up and you get fatal symptoms.

Edit: Simple example/comparison

Everyone can (and we sadly have plenty of evidence for this) tolerate a fair bit of lead with an LD50 of 4500 to 5500 mg/kg or and a little bit of mercury with various mercury salts having an LD50 from 6-200 mg/kg, (LD50 is the abbreviation for "lethal dose, 50%", The LD50 for a substance is the dose required to kill half the members of a population.). Two heavy metals, two different levels of "exposure risks".

Similarly the metal & doped semiconductors of an integrated circuit have have different sensitives to different kinds of radiation damage. Metal interconnects will tolerate radiation differently than the silicon which is different again to the insulation substrate...

A Heavy ion, like a stray iron nucleus, (https://en.wikipedia.org/wiki/HZE_ion) is going to just dump a lot of energy and screw up a chunk of the atoms in the area around of whatever and wherever it hits, its like the mercury salts, you cant take a lot of hits like that, and fortunately they are statistically rare.

Higher energy protons, like cosmic ray protons, can cause proton induced transmutation which will slowly turn the atoms you want into the atoms you don't want, and can cause the silicon transistors themselves to change similar to how we can (and sometimes do) use neutrons to dope semiconductors in the first place (https://en.wikipedia.org/wiki/Doping_(semiconductor)#Neutron...)

Lower energy protons, and high energy electrons and positrons, can also lead to a slow buildup of electrical charges which can cause dielectric breakdowns and other unwanted effects, which can depending on what is involved and how it happens the cause of intermittent or permanent effects.

Three different kinds of radiation, three different exposure disks. They are each like different "poisons", and the total exposure, the total absorbed dose of each of them accumulates over time... until one or more of them cause something critical to happen and render the hardware inoperable.


5500mg/kg means 385 grams of lead in a 70kg human. Sure you didn't mean micrograms/kg?


I did not… it seemed wildly high to me too.

But I checked and got second sources that matched close. So I rounded down from 5670mg/kg to a more easily to do mental math with 5500mg/kg.

It turns out the amount of lead required to kill you directly from lead poisoning is… quite a lot! But that’s kill you… your probably going to have some other lead poisoning related health problems well before that.

Edit: Re googling one of my references.

“LD50 for lead 4665 mg/kg of bodyweight in males and 5610 mg/kg of body weight in females.” from https://www.aatbio.com/resources/faq-frequently-asked-questi...


That's probably why Romans did not connect the dots wrt lead poisoning.


Yeah, since lead accumulates in the body, I can imagine that a lifetime of exposure from significant sources like water pipes and all the other ways Roman’s were using lead, will just slowly add up until it reaches these sorts of levels, one microgram at a time until you’ve got like two tenths of a kilo of lead in you and a few organs are starting to struggle.


The easiest way to try Skywater PDK is through TinyTapeout: https://tinytapeout.com/ -- highly recommended.


Am I reading that correctly? For $50 you get ~1,000 transistors worth of die space, and it comes in a package? Are there any other limitations? Full-custom analog design if you wanted?


> Am I reading that correctly? For $50 you get ~1,000 transistors worth of die space, and it comes in a package?

That's correct, although it's $100: $50 for the space on the group-run chip and $50 for the physical stuff: the chip and the dev kit.

> Are there any other limitations?

Yes. Although, fewer and fewer with each next iteration.

> Full-custom analog design if you wanted?

For analog design, you would need to deal with https://efabless.com/ directly, pay $10k and get 100 QFN chips back with your design some time later.

TinyTapeout is digital-only, for now.


What kind of transistor count can one get with efabless? Ie novice way of asking how complex of a design can be implemented?


efabless gives 10 mm^2 of project space and the 130nm process node allows for 170kgates to 210kgates per mm^2. That translates to 1.7M-2.1M gates per chip.

Sources:

1. https://efabless.com/

2. https://docs.google.com/document/d/1sMmoCfS5l6Uz8sl9Bk3R32Xt...


Low IO count, and limited clock speed.

It's also unsuitable if you want to keep your design private. Basically, the way this works is that all the different designs are placed on a single chip, with address pins to connect your design to the io pins. This means that everyone participating will have access to all functionality. You essentially buy a single tile in a shared chip.

This is also why it can be done so cheaply. Making 500 copies of 1 chip is way easier than 1 copy each of 500 different chips.


The current tinytapeout 5 adds the first analog support, so I guess it's even a bit more experimental than normal.


No analog yet. Also it's a thousand gates, so more like a 4-digit transistor count. For a physical one you pay an extra 50$.


And even then, 130nm is basically the cutting edge from the early 2000s. Cutting edge fabs now are around 3nm. Now, "this node is X nm" has become a marketing term with little correlation to actual transistor size, but from what I've seen, my understanding is you can expect two order of magnitude of difference in density, clock frequency, etc between a 130nm node and a 3 nm one.

I suspect you'd get better performance from a cutting-edge FPGA than from one of these open processes.

I'm no happy to say that. I want them to win! But it looks like they have a lot of catching up to do.


And with Skywater there have been occasional free shuttles (efabless), where they will take your (very small) opensource design and fab it for you on a shared wafer


Apples and oranges? I don't think Skywater has a recipe book for how to duplicate their process.


Open sourcing the process is what's interesting to me.

I wonder how long it will be for this to go from the equivalent of Linus posting on a newsgroup to it displacing TSMC's lead?


The process is somewhat well understood, it's the implementation that has so many levels of perfect process and perfect components that makes tsmc a wonder of the world.


The physical capital requirements are never going away, so that's not going to happen.


Is this still a thing? Last "news" update was from 2018.


And the Roadmap dates from 2021. Guessing it's a dead project.


There seems to be a bit of activity at https://gitlab.libresilicon.com/explore/projects.


Yeah, our project is still ongoing, I'm just too busy for updating the website regularly.


"by charging around 2'000 USD per prototype and letting an engineer wait for months"

Is the $2000/prototype really the thing that's keeping the market closed. If we assume it takes one engineer one year to spec/design/test one IC, compared to $2K, it's still going to be that engineer's salary that dominates the cost of the project. Even at non US rates.

The thing that's keeping IC design closed is IC design is really hard and tool chain installs are very specific to a particular design. Even if I gave you my design files. It's unlikely you could turn that into an ASIC as is. I'm not saying the tools have to work this way, I'm just saying that today, they do. Even if you're doing a digital design of an ASIC. The verilog is just one piece of what you need.


It is quite interesting how many misunderstandings the two meanings of the word "free" have created for the "free" software movement and open source. Maybe time for the community to push for a new word being added to the English dictionary? I have already seen libre being used here and there.


“Free software” means software that respects users' freedom and community. Roughly, it means that the users have the freedom to run, copy, distribute, study, change and improve the software. Thus, “free software” is a matter of liberty, not price.


Of course. But the word "free" has two meanings, which is my point.

I was thinking the other day that naybe "open software" was a better name for exactly this reason.


Or maybe the commercial misuse of the word free should be challenged?

Generally “included (in the price)”, complimentary (costless but usually limited) or another word better fits the situation. But everyday language around this has gotten very imprecise.


I'm not a native speaker, but is it realy misuse? I frequently see "free of charge", but that's too long for conversational speech. Costless looks like a perfect match, (re-)borrowing from Germanic roots.


gratis


Yes. That one is coming from the other direction (Latin).


These projects are very cool. Just like PCB prototyping and short run manufacturing has advanced massively in the last 10 years, I hope for custom silicon to do the same!


Indeed! I recently tried some basic examples from the likes of SiliconCompiler and related projects and found myself reading up and going down the rabbit hole of open-source hardware tooling [0]

[0] https://github.com/aolofsson/awesome-opensource-hardware


Is anyone making instrumentation and/or isolation amplifiers using this?

I don't think it will be able to compete with AD/TI laser trimming resistors in complicated packages, but there's a lot of value in lower performance, inexpensive, radiation tolerant analog ICs.


Newest news are from 2018. Roadmap says 'as of 2021'. Any news since then?


Why is there a communist flag for traditional Chinese?


Definitely eyebrow-raising to a see a project about "trustworthy" hardware / "supply-chain security" doing pro-PRC signalling with their flags!

I'm not even sure it's a mistake in this case. Their website says they're collaborating with a mainland Chinese institute for their process node, Hong Kong University of Science and Technology (HKUST). They might be self-censoring on the spicy Taiwan/Hong Kong stuff to maintain this working relationship.

edit: Also they (LibreSilicon) themselves claim to be based in Hong Kong, so there's that. (Might be out of date though; no tweets since Aug. 2019).

https://nitter.net/LibreSilicon


I don't know much about those guys but it seems like what they do: You send your free source code with all the engineering work already done to china so they manufacture it and by the way if it works they can take it, modify and close the derivatives like they have done with quadcopters and 3d printers.

It looks like a brilliant idea(for them).


It seems to be the Chinese flag now, same as Simplified Chinese. It seems the flag got updated after this comment, then.


I think the original comment is referring to the PROC flag as communist, which is used for both languages. My impression is that the original commenter wants the ROC/Taiwan flag or Hong Kong flag used instead.

(Unless a different flag was used and it was switched, but I find that more unlikely due to quick timing.)


Using national flags as a language symbol is pretty dodgy anyway. I suppose I could get upset that there's a monarchist flag for English on most websites.


Ah, sorry about that. I'm pretty uninformed on the China-HK-Taiwan geopoli. I assumed by communist they were referring to the USSR flag.

And as for the timing, I agree that such a quick fix is unlikely. I conflated the posts time with the time of the comment, and 15 hours seemed like plenty of time to fix it :P


I can explain that, because I made the website. The project started out in Hong Kong, where we've rented out a clean room and I made the first transistors in the lab there. Back then we got some funding from the PRC, because some folks were interested into my argument of the possibility of CIA/NSA hardware back-doors in Chinese hardware... Spying goes both ways, and you gotta pitch your projects depending on the situation. Then however, the pandemic started and folks started setting the campus on fire because of the extradition treaty protests, so we ran out of money and now I'm in Portugal.


And using their flag as a language icon was a condition for funding?

While using the flag of the communist insurgents who hold the mainland for traditional Chinese is particularly egregious, the two other flags, US and German, aren't correct either, and neither is really the ROC flag for traditional Chinese. I would have just followed the recommendation not to use national flags as language icons.


Yeah, I'm still thinking about how I could make the language selection differently. But you're not the first person screeching around over details on the site. A while ago someone claimed I'd "hate women" because I refuse to add pronouns and so to the team page. I rather focus on the important things, you know, like actually producing chips?


When it comes to the flags for traditional Chinese, that's a bug with the stylesheet... just noticed it as well... NO ONE, except mainland China uses simplified Chinese tho, so it's pretty much, as a matter of fact, a national thing. When it comes to traditional Chinese, it can either be Taiwan OR Hong Kong, they both are still using characters, which turn into black illegible blobs when printed with font size 12 LOL




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