<sarcasm> Think of the dollar cost amortization! You need to have more children to average down the cost. So you can use the car seat across 3-4 kids. </sarcasm>
In all seriousness, the problem with donations is people are afraid of attached liability. It is a shame, because car seats can often be used for several years across multiple children. If you keep it in the family and use it across your own kids, everyone is cool with it. As soon as you donate it to someone else, people worry about liability.
I know it isn't much solace, but we try to minimize use of non-recyclable material. The 5 pounds of aluminum in a Kioma car seat is recyclable and will net about $4.00 at current Al spot rates. So you could disassemble it.
There's probably a business model around refurbishing the "core" of the car seat. Take it back, run it through a CMM to make sure it's not been in any again impacts, then resell as a refurb or 2nd life unit with new padding and absorb the liability. A $600-$700 upcycled unit would be appealing. Or offer re-certification as a service. CSaaS
In all seriousness, the problem with donations is people are afraid of attached liability. It is a shame, because car seats can often be used for several years across multiple children. If you keep it in the family and use it across your own kids, everyone is cool with it. As soon as you donate it to someone else, people worry about liability.
I know it isn't much solace, but we try to minimize use of non-recyclable material. The 5 pounds of aluminum in a Kioma car seat is recyclable and will net about $4.00 at current Al spot rates. So you could disassemble it.